Airplane assembly is with these features such as discrete manual operation, single batch production, strict control on quality, long production and assembly cycle. To improve the assembly efficiency, to reduce the assembly costs, to ensure assembly quality, demostic and international enterprises for airplane manufacturing successively have introduced smart management techs of production in recent years.


Discrete Manual Operation


Crucial Quality Problems


Difficulties in Management

Solutions 

Clients work with us on the construction of Digital Twin plant about airplane assemblies.
Digital Twin systems of plants for airplane assemblies are constructed via real-time perception and collection of data about physical assembly plants based on 5G, the modeling of virtual assembly plants and simulation tech, prediction on digital twin and big data-driven assembly plants. 

Real-time Monitoring on State of Plants

 

For abnormal conditions about equipments, quality, materials occurred in the production process, the positions will be alarmed in real time, remote diagnosis being conducted, workers related to quality control and material management being informed for joint settlement, so that the downtime of equipments will be reduced in a large scale.




Online Management on Personnel


The management on work information of workers can be realized such as information of attendees, attendance rate on every production line, statistics on workers' motion tracks, statistics on completed works, rankings of workers' movement ratio, report on work incidents, real-time task assignment to workers. All production procedures and all workers in work shifts can be traced and managed in real time. In addition, workers are linked to quality performance.
 



 

Management on Warehousing and Logistics Resources


The managements on every plant, every production line, every work position, order information of logistic equipments, handling state of materials, driving tracks, position information are realized. The visualization of warehouse resources, optimization of logistic scheduling, optimization of warehouse resources are also realized. 




Total-Factor Management on Materials


All-round management on workers, devices, materials, procedures, scenarios is realized. Simultaneously, from factories to work positions, the managements on these information are also realized such as the overall productivity, the general real-time working conditions in the multiple plants, product yield rate, production state, material stacking, personnel stance, information of semi-finished and finished products, requirements for equipment maintenance, discharging, tracking on logistic status, optimized resource allocation, optimized collaborative management on the unified platform.



 

Via on-site touch screen, control on devices can be conducted,
and orders can be delivered to realize the on-site control on devices.
The maintenance efficiency rate raised by 15%
The inventory of spare parts reduced by 10%
The amount of maintenance workers reduced by 5%
The management costs reduced by 20%.